Level 2: Advanced Mechatronics Applied Industrial Motor Controls Exam Prep
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Free FESTO-L2-AIMC Practice Questions

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These 10 free FESTO-L2-AIMC questions are organized by exam domain, so you can see how each part of the Level 2: Advanced Mechatronics Applied Industrial Motor Controls blueprint is tested. Reveal the answer and explanation under each question.

Domain 1: Industrial Electrical Safety

Question 1

Before replacing a 480 V starter coil, a qualified electrician isolates and locks out every identified source. The voltage tester responds correctly on a known live source, then indicates 0 V on all required work-point tests. Immediately afterward, it indicates 0 V on that same live source. A second verified instrument confirms that the source remains energized. What does the failed final check mean for the work-point readings?

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Correct answer: D - They are unverified because the first tester may have failed during testing.

Question 2

Under a documented group lockout, isolation keys are secured in a lockbox and an electrician and mechanic each have a personal lock attached. The electrician has finished all assigned work, removed their tools, left the work area, and completed checkout with the group coordinator. The mechanic will continue under the unchanged, verified isolation. How should the electrician leave the group lockout?

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Correct answer: C - Remove the electrician's own lock; retain the mechanic's lock and group isolation.

Domain 2: Component Operation and Function

Question 3

A conveyor's squirrel-cage induction motor remains within its normal stable operating range. Supply voltage and frequency do not change. After more material is loaded, the shaft settles at a slightly lower speed and motor current increases. What accounts for this response?

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Correct answer: B - The shaft slows relative to the field, increasing induced rotor current and torque.

Question 4

Three 120 V AC contactors must pick up simultaneously. Their combined sealed burden is 60 VA. A proposed 100 VA control transformer has a nominal 120 V secondary, but its regulation data predict 94 V during simultaneous pickup; the coils require at least 102 V. Primary voltage, tap selection, and wiring are correct. Assess the transformer for this duty.

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Correct answer: A - The continuous load is covered, but the pickup voltage is inadequate.

Domain 3: Motor Circuit Construction

Question 5

A 400 V star-delta starter must retain its star-start/delta-run sequence. A proposed replacement motor is rated 230 V delta / 400 V star and has all six winding ends accessible. Its frequency and shaft-power ratings are suitable. Which change resolves the voltage-and-connection mismatch?

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Correct answer: C - Choose a six-lead motor rated 400 V delta / 690 V star.

Question 6

Forward contactor F is held through its own NO auxiliary. The reverse pushbutton has only an NO contact and cannot interrupt F's holding circuit. Reverse coil R's only supply path includes an NC auxiliary operated by F. STOP and overload are closed, and the components are healthy. Predict the contactor states when the operator presses REVERSE.

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Correct answer: B - F remains energized, and its open NC interlock prevents R from energizing.

Domain 4: Troubleshooting and Diagnostics

Question 7

A 24 V DC contactor needs at least 20 V across its coil to pick up. Its only coil path runs through an NC STOP, a reset NC overload, a held-closed START, and the coil to 0 V. Steady readings show 24.0 V at the supply, 17.0 V across the coil, and 6.8 V across the unpressed STOP contact and its terminations; other closed contacts each drop less than 0.1 V. Which fault accounts for the lost pickup voltage?

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Correct answer: A - The STOP contact path has excessive series resistance.

Question 8

A three-phase fan motor loses torque but keeps turning. Approved testing verifies line currents of 18 A, 18 A, and 0 A, measured one conductor at a time; normal current is 12 A per line. A voltmeter nevertheless indicates voltage at all three motor terminals. Which response addresses the fault without assuming its location?

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Correct answer: C - Stop and isolate the motor, then locate the open phase.

Domain 5: Control Schematic Interpretation

Question 9

On the schematic, TR's timed NO contact is the sole supply path to feeder contactor coil M2, whose supply remains available. TR is a nonretentive 6-second on-delay relay. Its coil is energized at t = 0 s, deenergized at t = 4 s, then reenergized at t = 7 s and left on. Ignoring operating tolerances, when is voltage first applied to M2?

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Correct answer: D - t = 13 s

Domain 6: Motor Protection and Efficiency Strategies

Question 10

An energy review compares a motor before and after upstream power-factor correction. Shaft output is unchanged, and a three-phase power analyzer measures 12.0 kW at the motor terminals in both tests. Current in the feeder supplying the motor and correction equipment has decreased. Which finding belongs in the energy-review report?

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Correct answer: D - Motor efficiency is unchanged; lower feeder current can reduce upstream conductor losses.

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